Tentang pekerjaan ini
To lead and manage mechanical maintenance activities related to equipment rebuild, overhaul, fabrication, and lubrication systems within the fixed process plant environment, ensuring high equipment reliability, safety, cost effectiveness, and operational availability in accordance with engineering standards, company policies, and HSE requirements.
Some of your duties will include:
Main Responsibility (Operation/Production/Technical/Projects/Administration)
• Lead and manage mechanical maintenance activities related to rebuild and overhaul of process plant equipment to ensure reliability, availability, and optimal performance.
• Oversee workshop rebuild and fabrication activities, including welding, machining, fitting, and structural fabrication, to ensure quality and compliance with engineering specifications.
• Manage and continuously improve the lubrication management system, including lubrication practices, oil analysis, contamination control, and OEM lubrication standards.
• Ensure effective implementation of reliability engineering practices, including RCFA, MTBF analysis, and continuous improvement initiatives to reduce equipment failures.
• Review and interpret engineering drawings and technical specifications to support maintenance execution, fabrication works, and equipment refurbishment.
• Lead, coach, and develop multi-disciplinary maintenance teams covering rebuild, fabrication, and lubrication functions.
• Plan, schedule, and prioritize maintenance activities to support plant operational requirements and minimize downtime.
• Manage maintenance systems and administration through CMMS, including maintenance planning, budgeting, cost control, and spare parts management.
• Prepare and present technical reports and maintenance KPI performance to management.
• Ensure full compliance with HSE standards, environmental requirements, and permit-to-work systems across workshop and plant activities.
• Implement and enforce LOTO, risk assessment, and job safety analysis to maintain a safe working environment.
• Coordinate site-wide mechanical maintenance support across mining, utilities, and smelter areas as required.
• Other duties as assigned.
Authorities (The right to make decisions or take actions in accordance with responsibilities and position within the organization)
• Authorize and control mechanical maintenance activities related to rebuild and overhaul of process plant equipment.
• Approve workshop rebuild and fabrication work methods, execution plans, and quality acceptance based on engineering standards.
• Decide and enforce lubrication strategies, lubrication schedules, and oil analysis programs in line with OEM and best practice standards.
• Initiate and approve reliability improvement actions, including RCFA recommendations and continuous improvement programs.
• Approve the use and interpretation of engineering drawings and technical specifications for maintenance and fabrication works.
• Allocate, deploy, and manage manpower resources across rebuild, fabrication, and lubrication disciplines.
• Approve maintenance work plans, schedules, and priority settings in alignment with operational requirements.
• Authorize CMMS-related maintenance planning activities, maintenance budgets, cost control measures, and spare parts usage within delegated limits.
• Validate and submit maintenance reports and KPI results to management.
• Enforce compliance with HSE, environmental, and permit-to-work requirements, including the authority to stop unsafe work.
• Approve the implementation of LOTO, risk assessments, and job safety analysis for mechanical maintenance activities.
• Coordinate and approve site-wide mechanical maintenance support activities when required.
What skills and experience do you need?
Education
• Bachelor’s degree in mechanical engineering or a related discipline.
• Preferred or Specialized: Master’s degree or relevant professional certification will be considered an advantage.
Experience
• Minimum 10 years of experience in Mechanical Maintenance within a Fixed Process Plant or Concentrator environment.
• Minimum 5 years of experience in a Supervisor, Superintendent, Section Head, or equivalent leadership role.
• Proven experience handling the following:
o Process plant equipment rebuild and overhaul
o Workshop rebuild and fabrication
o Lubrication management system
• Experience in site-wide support (mining, utilities, smelter) is a strong advantage
Technical Competency
• Be able to lead rebuild and overhaul activities of process plant equipment to achieve required reliability and performance targets.
• Be able to manage workshop rebuild and mechanical fabrication processes, including welding, machining, fitting, and structural fabrication.
• Be able to implement an effective lubrication management system covering lubrication best practices, oil analysis, contamination control, and OEM standards.
• Be able to apply reliability engineering principles, including RCFA, MTBF analysis, and continuous improvement methodologies.
• Be able to interpret engineering drawings and technical specifications to support maintenance and fabrication execution.
• Be able to lead multi-disciplinary maintenance teams through effective leadership, coaching, and people management.
• Be able to plan and schedule maintenance activities while controlling priorities to minimize plant downtime.
• Be able to utilize CMMS systems for maintenance planning, budgeting, cost control, and spare parts management.
• Be able to prepare technical reports and maintenance KPI analysis for management decision-making.
• Be able to enforce HSE, environmental, and permit-to-work requirements across workshop and plant operations.
• Be able to implement LOTO, risk assessment, and job safety analysis to ensure safe maintenance execution.
• Be able to coordinate site-wide mechanical maintenance support across mining, utilities, and smelter operations.
• Be able to utilize CMMS systems (SAP, Pronto, Maximo, or equivalent) to plan, monitor, and report mechanical maintenance activities.
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